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Sterling Series

Mini Presses

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The Mini Press Range
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The Mini Press Range has been designed to cover
the needs of both the smaller Specialty Oil Processor and a Pilot Plant
operation.
The Presses have been designed for Cold Pressing most Oil Seeds without
Pre-Treatment*. Their small size and tight
tolerances means that they are very efficient at rupturing the structures of
oil-bearing materials and extracting the oil. The Mini Presses may also be used
to process cooked and prepared feed materials. In which case the pre-treatment will
enable greater oil yields than is possible with the Press alone.
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The Press design ensures good separation of the mechanical
drive components and the working area of the Press. Ease of maintenance and
durability of Parts has been considered from the outset. Ensuring the Presses
are both reliable and easily maintained.
Typically Mini Presses will be used in specialist
applications, where small scale extraction of high value products is required.
They may be used either as a single stage High Pressure Press, or as part of a
Mini Mill where it would undertake a Double-Pressing Duty.
Our Mini Presses are also ideal for small-scale Pilot Plant
or Research Work. They are simple to set up and use. Their operating
characteristics are similar to those of a full sized production Presses, and
therefore enable good predictions of full scale applications to be made.
* Fibrous
feeds or feeds with large particle sizes will require pre-breaking before
feeding to a Mini Press.
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Details
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Dimensions |
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Mini 40
Nominal Throughput:
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| Pre-Press |
-- Kg/Hr |
| Full-Press |
40 Kg/Hr |
Oil Yield:
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| Cold Press |
75 - 85 % |
| Prepared Seed |
80 - 90% |
Budgetary Price & Delivery:
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| Electric Drive |
£8,000 |
| Diesel Drive |
£contact DSR |
Approx Delivery :
12 Weeks from Order |
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Electric |
Diesel |
| Length: |
700 mm |
860 mm |
| Width: |
550 mm |
960 mm |
| Height: |
1450 mm |
700mm |
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| Bore: |
55 mm |
55mm |
| Nett Weight: |
200 Kg |
500 Kg |
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| Installed Power: |
4.0 kW |
~4.0kW |
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Mini 100
Nominal Throughput:
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| Pre-Press |
150 Kg/Hr |
| Full-Press |
100 Kg/Hr |
Oil Yield:
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| Cold Press |
75 - 85 % |
| Prepared Seed |
80 - 90% |
Budgetary Price & Delivery:
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| Press + Motor |
£12,000 |
| With Electrics + Feed Bin |
£15,000 |
Approx Delivery :
12 Weeks from Order |
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| Length: |
1500 mm |
| Width: |
375 mm |
| Height: |
500 mm |
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| Bore: |
100 mm |
| Nett Weight: |
500 Kg |
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| Installed Power: |
7.5 kW |
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Mini 200
Nominal Throughput:
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| Pre-Press |
300 Kg/Hr |
| Full-Press |
200 Kg/Hr |
Oil Yield:
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| Cold Press |
75 - 85 % |
| Prepared Seed |
80 - 90% |
Budgetary Price & Delivery:
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| Press + Motor |
£19,000 |
| With Electrics + Feed Bin |
£25,000 |
Approx Delivery :
12 Weeks from Order |
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| Length: |
2200 mm |
| Width: |
680 mm |
| Height: |
840 mm |
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| Bore: |
125 mm |
| Nett Weight: |
900 Kg |
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| Installed Power: |
15 kW |
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Mini 500
Nominal Throughput:
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| Pre-Press |
500 Kg/Hr |
| Full-Press |
250-300 Kg/Hr |
Oil Yield (Pre-Press):
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| Cold Press |
60 - 70 % |
| Prepared Seed |
75 - 80% |
Budgetary Price & Delivery:
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| Press + Motor |
£22,000 |
| With Electrics + Feed Bin |
£28,000 |
Approx Delivery :
12 Weeks from Order |
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| Length: |
2300 mm |
| Width: |
700 mm |
| Height: |
850 mm |
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| Bore: |
150 mm |
| Nett Weight: |
900 Kg |
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| Installed Power: |
22 kW |
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General Features of the Mini Press Range**:
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FLEXIBLE, EFFICIENT WORM ASSEMBLY DESIGN: The Worm
Assembly Design with interchangeable rotary chokes allows the Worm Assembly
to be optimised to a variety of feeds and conditions . This series of integral rotary chokes allow press operation with lower compression, less
heat, less wear, less power and higher feed and cake moistures.
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SIMPLE, RUGGED AND RELIABLE: A simple design with the minimum of moving and wearing
parts, makes for a rugged reliable Press that will cope with the most arduous
of duties.
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MAINTENANCE FRIENDLY: The Presses are designed
with reliability and ease of maintenance in mind, and to that end all components in
contact with the process material can be quickly and easily replaced.
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QUALITY MANUFACTURE: All our Presses are designed and manufactured to the highest
standards.
** Mini 40 Design does not share all features of the Other Mini Presses
see its Brochure for more Details.
Design Summary:
Our Mini Presses have a fully
welded Steel Frame, that provides maximum strength and allows for simple
installation of the Press. The motor is mounted on the Press, either on the base
plate behind the Gearbox or on the top of the Gearbox. The feed mechanism and
available space will generally determine which is the most suitable arrangement.
The Gearbox is of the Worm Box type, this is a high
efficiency unit and it is fitted, as standard, with large bearings that will
withstand the loads generated by the pressing operation. The Gearbox flanges
directly to the Frame, and the main Press Shaft fits directly into the
hollow-driving sleeve of the Gearbox. This arrangement eliminates the need for
specialist alignment, making the Press very simple to maintain.
All aspect of the Press and its ancillaries are designed in
accordance with all European and British Safety regulations.
The Cage Assembly:
The Cage is split on the centre line with the two halves
bolted together. This design allows for quick and easy access to the Press
internals for cleaning or inspection, without any specialist lifting equipment.
The Cage is normally lined with standard Lining Bars, these are simpler and
easier to maintain. Alternatively our unique Half Rings may be used, these offer
much greater flexibility to adjust the drainage gaps of the Press, while
retaining all the advantages in terms of access and maintenance of a split Cage.
The Worm Assembly:
The Worm Assembly generally features two compression zones to
maximise the efficiency of oil extraction without generating the high pressures
that absorb power and cause excessive wear of Parts. The Worm Assembly is made
up of loose sections, built up on a keyed Shaft. The Parts slide on to the Shaft
from the Discharge End, so that those parts that experience the greatest wear
and those most likely to need changing for different seed types are the first to
be removed from the Shaft. The Compression in each zone can be adjusted, to suit
the feed material and the required duty, with simply interchangeable Pressure
Pieces that are supplied as standard with each Press.
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